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What is a Ceramic PCB

YiYanPCB offers ceramic PCBs (printed circuit boards) for your company’s needs. Many users of PCBs find ceramic boards have an advantage over traditional boards made of other materials. This advantage is because these PCBs provide suitable ceramic substrates for electronic circuits with high thermal conductivity and low coefficient of thermal expansion (CTE).

The ceramic PCB is extremely versatile and can replace a complete traditional PCB with a less complex design and increased performance. You can use them in multiple products, like high-power circuits, chip-on-board modules and proximity sensors.

Advantages of a Ceramic PCB

Besides its enviable thermal properties and low CTE, ceramic PCBs come with a few other benefits. Review some of their advantages below:

Another ceramic PCB advantage is a lower overall system cost, which can be especially cost-effective for dense packages, since you have parallel processing of layers. Check out the differences between ceramic PCB, FR-4 boards, and MCPCB.

Main Ceramic PCB Types

Ceramic PCBs are usually made up of ceramic cores, with alumina and aluminum nitride (AIN) being two of the primary types. Both of these kinds of boards provide better thermal performance than metal core PCBs because there isn’t a need for an electric layer between the core and the circuits. Find out more about these two main kinds of ceramic PCB types below:

Material – Aluminum Nitride and Aluminum Oxide

For high thermal conductivity, aluminum nitride boards are ideal, providing greater than 150 w/mK. Since aluminum nitride boards are expensive, however, those opting for less expensive ceramic PCBs may find themselves with aluminum oxide boards, which offer about 18-36 w/mK. Both types will provide better thermal performance than metal core printed circuit boards, because there is no need for an electric layer between the core and the circuits.

Using silver for the printing traces — covered with glass for protection — will further increase thermal conductivity (406 W/mK). Other ceramic material options include boron nitride, beryllium oxide, and silicon carbide. Ceramic boards are not finished with OSP, HASL, or other traditional surface finishes because of the high operational temperatures. However, you can get your ceramic printed circuit boards with gold plating to protect the exposed pads if silver corrosion may be a problem, such as in high sulfur environments.

Other Ceramic PCB Material Options

Using silver for the printing traces — covered with glass for protection — will further increase thermal conductivity (406 W/mK). Other ceramic material options include boron nitride, beryllium oxide and silicon carbide.

Ceramic boards are typically not finished with OSP, HASL, Pb-free HASL surface finishes because of the high operational temperatures. However, you can get your ceramic PCBs with ENIG (Electroless nickel immersion gold) or ENEPIG (Electroless nickel electroless palladium immersion gold) surface finish to protect the exposed pads if silver corrosion may be a problem, such as in high sulfur environments.

 

 

Advantage of Using an Aluminum PCB

Below are a few advantages of using aluminum PCBs:

1. Less expensive

Aluminum is indigenous to a variety of climates, so it’s easy to mine and refine. That makes it significantly less expensive to mine and refine than other metals. By extension, the manufacturing costs associated with products using aluminum PCBs are also less expensive. Aluminum PCBs are also a less expensive alternative to heat sinks.

2. Friendly to the environment

Aluminum is a non-toxic, recyclable metal. From the aluminum PCB manufacturer through to the end consumer, using aluminum in PCBs contributes to a healthy planet.

3. Better heat transfer

High temperatures are the cause of heavy damage to electronics. Aluminum conducts and transfers heat away from critical parts to minimize damage to the printed circuit board.

4. Very durable

Aluminum is stronger and more durable than base materials like ceramic and fiberglass. It is very sturdy and reduces accidental breakages that can occur throughout the PCB manufacturing process, and during handling and everyday use.

5. Lightweight

Considering its durability, an aluminum PCB is very lightweight. This adds strength and resilience to the board without adding additional weight.

We like our clients to be as informed as they can about the different types of products we offer at YYPCB. Even though power converters and lighting projects are the largest users of metal-based PCBs, there are many different uses.

LED PCBs make up the majority of metal-based circuit boards, and they may benefit from the advantages of aluminum-core PCB material. Every aluminum-core PCB supplier should help its customers assess their needs for thermal control and insulation.

Aluminum-core PCBs are typically used with white or black solder masks, and YYPCB has a specific white mask for LED lighting applications.

Aluminum PCB Applications

Aluminum-backed PCBs are ideal for situations when thermal heat tolerance and dissipation requirements are very high. PCBs clad with aluminum are more effective at directing thermal energy away from printed circuit board components; therefore, they provide better temperature management for PCB designs.

Aluminum-backed designs can be as much as 10 times more efficient than fiberglass-backed designs when it comes to removing thermal energy from circuit board components. The much higher thermal dissipation rate allows higher power and higher density designs to be implemented.

Aluminum-backed PCBs are used more than ever for applications of high power and high thermal heat dissipation.  Although they were originally designed for high power switching supply applications, aluminum-backed printed circuit boards have gained popularity in LED applications, including traffic lights, automotive lighting and general lighting.

The use of aluminum designs allows the density of LEDs in the PCB design to be higher and for the mounted LEDs to operate at higher currents while staying within specified temperature tolerances.

PCB Safety Margins

Aluminum-backed PCBs also allow for decreased safety margins with power LEDs compared to conventional PCB designs. The lower operating temperature of the LEDs in design means the LEDs can operate for longer periods of time before they fail.

Other applications for an aluminum PCB include power supplies, high-current circuitry, motor controllers and automotive applications. Aluminum core PCB materials are very effective in thermal heat dissipation applications that involve high-power surface-mount integrated circuits. Because of the high level of thermal dissipation associated with aluminum-backed PCBs, circuit board designs can be simplified. An aluminum PCB eliminates forced air and heat sinking, which ultimately lowers the design cost.

Just about any design that can be made better by improving thermal conductivity and temperature control is a candidate for an aluminum-backed PCB.

Storage Conditions

Be sure to store an aluminum PCB in a dry, dark place. If stored in humid or light-filled conditions, these types of boards can absorb moisture and yellow or blacken. You should also use your PCBs no more than 48 hours after you open their vacuum packaging.

YYPCB’s Aluminum PCB Solutions

At YYPCB, we have committed ourselves to enhanced capabilities that give you the high-quality PCBs you need for your projects. Here are some of the capabilities and services we offer.

PCB Engineering Solutions

Our engineering solutions include many capabilities designed to improve the quality of your finished PCBs, including the following:

  • Controlled impedance modeling: If your PCB solutions require controlled impedance, modeling is crucial for ensuring OEM-quality boards that can operate between 100 MHz and 3 GHz. YYPCB can also help you tailor signal reflections to boost overall signal integrity.
  • Design rule checks (DRCs): In designing your PCBs, you need a way to make sure your chip layout meets the necessary parameters and design rules. With our sophisticated DRC software, we can make sure you’ve optimized your layout and can maximize the available board space.
  • Design for manufacturability (DFM): At YYPCB, we also promote PCB designs that optimize manufacturing processes at every stage — fabrication, assembly, testing, delivery and support. We can work with you on designs that support manufacturing best practices to ensure superior PCB quality.
  • File conversions: In some cases, you may have old CAD-generated DFX or DWG files that require conversion to more sophisticated Gerber files. YYPCB services can swiftly convert DWX and DWG files to streamline the design process and expedite your PCB delivery.

Surface Finishes

The surface finish on your boards is critical because it protects your PCBs from the elements and prevents corrosion. Choosing the right finish for your boards is essential for safety and performance. Your selection will depend on the composition of your boards and their components.

YYPCB offers various surface finishes for PCBs, including the following:

  • Immersion gold
  • Immersion silver
  • Immersion tin
  • Hot air soldering level (HASL)
  • Lead-free HASL
  • Organic solderability preservative (OSP)
  • Hard gold
  • Electroless-nickel electroless-palladium immersion gold (ENEPIG)

Edge Plating

PCB edge plating is beneficial because it ensures a strong electrical connection throughout the board and reduces the likelihood of equipment failures. Edge plating during fabrication requires careful handling so that the copper plating will last for the board’s entire lifetime.

At YYPCB, we can supply you with superior edge-plated boards for your PCB applications. We also perform all the necessary checks on edge plating to ensure safety and outstanding performance.

Layer Stacking

Layer stacking allows for the inclusion of multiple PCBs in the same electronic device by stacking the boards on top of one another.

YYPCB can supply your business with multilayer aluminum boards to help you increase speed and functionality in your electronic applications. These boards will have at least three conductive layers and potentially many more. We are happy to consult with you about the right stacking for your multilayer aluminum PCBs.

 

 

Get an Aluminum PCB From YYPCB

YiYanPCB delivers state-of-the-art printed circuit board technology and is a leading supplier of aluminum-core PCBs. We use cutting-edge technology to provide precision-manufactured PCBs that meet our customers’ rigorous specifications.

YYPCB can provide you with quality aluminum circuit boards for your applications. Contact us today to discuss your PCB requirements.

Contact Us

For customers with a tight turn time for a new product launch that requires a complex board, YYPCB provides technical expertise from prototype through production increasing speed to market by 19.8%.

Contact us below to start discussing your project with our Technical Experts today.

While we do respond to most emails same day – in times of high volume please allow us up to 24 business hours for a response.